Instrumentation / Electrical Manager
6 days ago
Dangote Packaging Limited
Job Purpose:
To lead, manage, and optimize all electrical, electronic, and instrumentation systems across the DPL production lines to ensure maximum machine uptime, safety, energy efficiency, and smooth production operations. Responsible for preventive & predictive maintenance, troubleshooting, automation improvements, and compliance with safety standards
Duties & Responsibilities:
1. Electrical Maintenance & Reliability
- Oversee maintenance of electrical systems for extruders, circular looms, tape plants, lamination lines, printing machines, cutting & stitching units, and compressors.
- Ensure uninterrupted power supply through effective management of HT/LT systems, DG sets, transformers, and electrical panels.
- Lead troubleshooting of electrical breakdowns with minimum MTTR (Mean Time to Repair).
- Establish and monitor preventive & predictive maintenance schedules (AMC management, calibration, etc.).
2. Electronics & Automation Systems
- Manage PLC, HMI, SCADA systems across plant machinery.
- Troubleshoot automation faults in extrusion lines, weaving machines, and lamination units.
- Oversee VFDs, servo drives, sensors, load cells, proportional controls, temperature controllers, and process control systems.
- Coordinate with machine OEMs for automation upgrades and technology improvements.
3. Instrumentation Management
- Ensure calibration and functioning of temperature sensors, pressure gauges, flow meters, tension controllers, and other process instruments used in plastic extrusion and weaving.
- Develop SOPs for instrumentation maintenance and calibration logs.
4. Project Management
- Support installation, commissioning, and electrical instrumentation setup for new machinery or factory expansions.
- Evaluate and implement energy-efficient solutions and electrical load planning.
- Prepare technical documents, layouts, BOQs, and cost estimation for project execution.
5. Safety & Compliance
- Ensure compliance with electrical safety standards, ISO, and local statutory regulations.
- Conduct electrical safety audits, risk assessments, lock-out/tag-out (LOTO), and incident investigations.
- Train the maintenance team on safety practices and SOP adherence.
6. Team Leadership & Coordination
- Supervise a team of electricians, technicians, and instrumentation engineers.
- Conduct skill development, training, and performance evaluation.
- Coordinate cross-functionally with Production, Quality, and Utilities departments for smooth operations
Job Requirements:
Qualifications & SkillsEducation: Minimum B.E / B. Tech in Electrical / Electronics / Instumentation Engineering (or relevant field).
Experience: Minimum of 8-15 years of experience in a manufacturing environment; preference for PP woven sacks, plastics extrusion, or textile machinery.
Added Advantage: Strong knowledge of PLCs (Siemens/Allen Bradley/Delta), VFDs, SCADA, electrical panels, and industrial automation.
Experience with HT/LT systems, power distribution, and DG/transformer management.
Professional: (Memberships & Certifications)
Competencies:
- Strong analytical and troubleshooting skills.
- Expertise in automation, control systems, and electrical drawings.
- Knowledge of utilities: compressors, chillers, boilers (if applicable).
- Leadership, planning, and time-management capabilities.
- Strong communication and vendor management skills.
- Commitment to safety and reliability improvement.
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